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New Product Launch · RS Hyper

The Throughput Engine

Born for Performance. Engineered for Throughput.

More of your warehouse working at the same time.

RS Hyper system moves up to 6,000 totes/hr through a 1,000 m² 10.8k ft² cell, and feeds up to 800 totes/hr at a single workstation, using climbing robots to serve storage and retrieval up to 15 m 49 ft ↑ 

Same footprint. More throughput.

Join Pilot WaitlistDownload Brochure
6,000
Totes / Hr / 1000 m² System
800
Totes / Hr Workstation
15m
Max Rack Height 50 ft
50,000+
Totes Per 1000 m² STORAGE
Watch full video
WHAT IS RS HYPER

High Throughput Climbing Tote-to-person solution. Modular by design.

RS Hyper is a high-throughput tote-to-person system where climbing robots retrieve totes directly from dense high-bay storage and deliver them to picking workstations.

RS Hyper Flow Steps 4
CORE FULFILLMENT FLOW
01 Store

Dense high-bay tote storage.

→
02 Climb & Retrieve

Direct high-speed tote retrieval.

→
03 Move

Coordinated movement through dense paths.

→
04 Deliver

Continuous tote supply to workstations.

→
05 Pick

Human or automated item picking.

MODULAR ARCHITECTURE · ENABLES SCALING WITH EASE
STORAGE Expand rack capacity

Extend dual-deep storage vertically and horizontally as inventory grows.

ROBOT FLEET Add RS Hyper robots

Increase retrieval and tote-delivery capacity on the same system architecture.

WORKSTATIONS Add workstation capacity

Add workstation configurations as order-processing demand grows, with Workstation Max up to 800 totes/hour.

PICKING Add picking automation

Extend item picking with Geek+ Robot Arm Picking Station or Geek+ Warehouse Humanoid GINO.

RMS
Software scales the complete system AI-driven scheduling supports up to 5,000 robots for large-scale operations.
The Category Problem · WHAT RS HYPER SOLVES

Climbing robots solved density.
But at extreme throughput, six bottlenecks remain.

As more robots, totes and workstation demand move through the same footprint, performance depends on eliminating constraints across flow, infrastructure and control.

01 THROUGHPUT

Peak Flow Hits a Ceiling

High-density storage only pays off if totes can move fast enough. Climb, travel, positioning and handoff all add time to every move.

02 WORKSTATION

Workstation Flow Caps Fulfillment

If totes don't reach the workstation fast enough, operators wait and picking output drops.

03 INFRASTRUCTURE

Too Much Climbing Infrastructure

More climbing hardware means more installation, alignment and maintenance complexity across the rack.

04 TRAFFIC

Traffic & Scheduling Become the Bottleneck

As fleets grow, limited paths and poor balancing create congestion, detours and idle robots instead of more output.

05 CONCURRENCY

Concurrency Turns into Waiting

Adding robots only raises output if they can climb and move at the same time without blocking one another.

06 RELIABILITY

Reliability & Safety Get Harder at Speed

Higher speeds and denser traffic leave less margin for positioning errors, unstable totes or unsafe human access.

→ RS Hyper was engineered from a blank sheet to remove every one of these constraints.
Born for Performance

Three ways RS Hyper redefines the ceiling.

Throughput first. Density with Access. Complete flow. Performance comes from the whole system, not just robot speed.

Hyper Throughput
6,000
totes / hour per 1,000 m² 10.8k ft²
  • Robot concurrency +50%
  • Floor speed 4.0 m/s13.1 ft/s
  • Climb speed 1.5 m/s5 ft/s
Hyper Storage
15m 50 ft
max rack height
  • Storage capacity 50,000+ totes / 1,000 m²
  • Layout dual-deep
  • Tote access both sides
Hyper Fulfillment
800
totes / hour per workstation
  • Station buffer ≥5 totes
  • Robot output up to 22 totes/h
  • Outbound response 1.5 min

*Performance comparisons based on Geek+ internal testing against representative industry benchmark configurations.

Engineering Decisions

What this actually means for you.

Fourteen engineering decisions. Four questions Hyper answers for your business.

1

Can Hyper get more from the same assets?

01

HYPER THROUGHPUTMove more through the same footprint.

RS Hyper reaches up to 6,000 totes/hour per 1,000 m² at max configuration, turning the same operating footprint into substantially more peak flow.

6,000 Totes/h per 1,000 m² Industry highest
+50% ROBOT CONCURRENCY More robots working at once
800 Totes/h per workstation Peak station flow
02

HYPER EFFICIENCYGet more productive output from every robot.

Climbing, travel, acceleration and millimeter-level stop precision are tuned together to shorten tote cycles. Single-robot efficiency reaches up to 22 totes/hour, with outbound response as low as 1.5 minutes.

1.5 m/s Climbing speed Industry-leading climb speed
4.0 m/s Travel speed Industry-leading travel speed
1.5 min Outbound response vs. 2.0 min industry benchmark
03

HYPER UTILIZATIONSpend more time moving inventory, less time charging.

A 1:10 charge-to-run ratio plus opportunity charging during tote handoffs and station switches keeps more of each robot's day productive.

1:10 Charge-to-run Industry-leading charge-to-run ratio
12 min Charge Charge time for up to 2 h runtime
2 h Run time After a 12 min charge
04

HYPER DENSITYDensity with Access. Put more inventory into productive space.

Dual-deep storage, 780 mm aisles and racks up to 15 m turn vertical volume into usable capacity while supporting 600×400 and 650×450 load formats.

55+ Totes/m² High-bay density
780 Aisle width High-density tote storage
15 m Rack height Maximum rack height
2

Can Hyper sustain peak flow without bottlenecks?

05

HYPER FULFILLMENTKeep the workstation fed, not waiting.

Workstation Max can present up to 800 totes/hour. A buffer of at least five totes lets the conveyor absorb queuing so robots can drop and leave for the next task.

800 Totes/h per station Peak station flow
5+ Totes buffered Keeps operators supplied
Drop + go Robot handoff Robot leaves immediately for next task
06

HYPER CONCURRENCYAdd robots without adding queues.

Multiple robots can climb side by side in parallel, keeping more of the fleet productive at the same time.

+50% CONCURRENCY More robots working at the same time
2 Robots per column Simultaneous operation
PARALLEL CLIMBING Adjacent robots climb simultaneously
07

HYPER FLOWKeep traffic moving at peak.

Two robot aisles beneath the rack and a 30%+ denser path network give RMS more path resources for shorter routes, better traffic balancing and higher fault tolerance.

30%+ Path-network density Dense path-network design
2 Robot aisles Two main aisles beneath rack
Balanced Robot traffic More path options for traffic balancing
08

HYPER ACCESSAccess totes from both sides.

Dual-deep storage with dual-path, bidirectional tote access supports retrieval from both sides and access to inner storage positions.

Dual-deep Storage Higher-density tote storage
Dual-path Tote access Supports inner-slot retrieval
Bidirectional Tote handling Tote retrieval from both sides
3

Can Hyper scale without adding complexity?

09

HYPER SCHEDULINGTurn robot speed into system throughput.

AI-driven RMS scheduling coordinates traffic and workload across large fleets, with scheduling performance 20%+ above industry and aisle balancing designed to sustain peak flow.

20%+ Scheduling performance Ahead of industry scheduling benchmark
AI-driven RMS orchestration Built for thousand-robot-scale orchestration
Balanced Aisle workload Aisle balancing sustains extreme throughput
10

HYPER SCALEScale without losing orchestration.

Hyper is designed for thousand-robot-scale scheduling, keeping route planning, workload distribution and system robustness coordinated as the operation grows.

1000-robot Scheduling scale Large-fleet scheduling architecture
Fleet-wide Orchestration 20%+ scheduling performance advantage
Robust System coordination High system availability at scale
11

HYPER DEPLOYMENTExpand with fewer infrastructure dependencies.

The single-side rail architecture lowers sensitivity to floor flatness and rack-installation precision, reducing infrastructure dependencies during deployment.

1-side Climbing rail Less rail infrastructure than dual-side designs
Lower Floor-flatness demand installation tolerance
Lower Rack precision demand Fewer installation alignment dependencies
4

Can Hyper protect uptime and people at speed?

12

HYPER STABILITYKeep positioning precise over the long term.

An integrated column-and-rail design is less prone to deformation, helping maintain precise positioning and operational stability over the long term without adding extra burden to the rack.

GREATER RAIL STABILITY Less prone to deformation
Precise POSITIONING Maintained over long-term use
LONG-TERM Positioning stability Lasting operational stability
13

HYPER CONTROLKeep every tote exactly where it belongs.

Anti-protrusion detection automatically corrects tote position, while smart homing, physical rack limit stops and upward/downward sensing help prevent unintended displacement.

Automatic Tote correction Detects and corrects tote protrusion
Dual Mechanical limit stops Physical rack limit protection
Smart Homing + sensing Homing detection prevents unintended drift
14

HYPER SAFETYProtect people and performance by design.

Physical interlock and multi-layer fall protection control drop distance to ≤50 mm, while RoboSafe and Safety Suit compatibility support safer personnel access.

≤50 mm Controlled fall distance Strictly controlled fall distance
Multi-layer Anti-fall design Mechanical + control protection
RoboSafe Safety compatibility Compatible personnel-safety architecture
RS Hyper sets the new benchmark for high-density tote fulfillment. Download Brochure
One-Stop Software

The highest robot orchestration capacity in the industry.

Geek+ one-stop software brings RMS, WES and IOP together in one operational stack, coordinating as many as 5,000 robots, workstations and material flow on one map and one control layer.

video(36) 2
RMS

Intelligent scheduling

Massive robot orchestration, traffic control and task allocation across the full system.

WES

Execution control

Coordinates tote flow, workstation activity and order execution from release through fulfillment.

IOP

Operational visibility

Live monitoring, alerts and performance insight in one interface for faster decisions and steadier operations.

Maximum configuration shown
≤ 5,000
Robots per system
≤ 50,000 m² 540k ft²
Deployment scale
≤ 3M
Storage locations
99.98%
Max system availability
End-to-End Fulfillment

From putaway to picking.

RS Hyper connects putaway, high-density storage, tote movement and picking in one coordinated flow, supporting human picking today and higher levels of automation as needed.

Human Picking with RS Hyper
Manual

Human Picking

Totes are presented directly to operators for fast, accurate goods-to-person picking using familiar workflows.

A practical picking path when human operators remain the best fit downstream of automated storage and tote delivery.
Robot Arm Picking extension for RS Hyper
Automated

Robot Arm Picking

Robot arms pick items directly from presented totes for consistent, automated item-level execution.

Automated picking for repeatable item-level tasks downstream of RS Hyper tote delivery.
Warehouse Humanoid extension for RS Hyper
Automated

Warehouse Humanoid

Humanoids can pick from presented totes where more adaptive reach, dexterity and flexibility are needed.

Automated picking for more flexible tasks, variable item handling and exception-heavy workflows.
Best-Fit Operations

Built for operations where density and throughput collide.

RS Hyper is strongest where dense SKU storage, constrained footprint and peak-hour flow all have to work together.

High SKU density Peak throughput Space constrained Rapid tote access
01 / MFC

Micro-Fulfillment Centers

Push high order velocity through a compact footprint with dense inventory and rapid tote presentation.

Constrained footprintPeak-hour flowFast tote access
02 / REGIONAL FULFILLMENT

Consolidation / Regional Fulfillment

Move high-volume centralized inventory quickly to stores, hubs or downstream facilities without expanding the automation footprint.

Centralized flowHigh throughputDense inventory
03 / SPARE PARTS

Spare Parts & Aftermarket

Keep large long-tail assortments immediately accessible for urgent orders, service commitments and unpredictable demand.

Long-tail SKUsUrgent retrievalService levels
04 / FASHION & FOOTWEAR

Fashion & Footwear

Keep size, color and style assortments accessible while absorbing launches, promotions and seasonal peaks.

SKU varietySeasonal peaksFast access
05 / 3PL

3PL / Multi-client Fulfillment

Handle changing SKU mixes, customer profiles and peak patterns on one high-throughput tote-to-person platform.

Multi-clientVariable profilesScalable throughput
06 / E-COMMERCE

High-Volume E-commerce / Omnichannel

Support peak-heavy order flow, fast replenishment and high workstation output across online and store-fulfillment demand.

Peak demandOmnichannelHigh station output
Also strong for
Electronics Small components Manufacturing parts supermarket Service parts Returns / reverse logistics
TECHNICAL SPECIFICATIONS

Everything you need to plan the system.

Core planning parameters for RoboShuttle Hyper. Final system performance depends on layout, order profile, workstation configuration and application requirements.

01

ROBOT & MOTION

Travel speed 4.0 m/s 3.5 m/s loaded
Climbing speed 1.5 m/s 1.0 m/s loaded
Acceleration 2.5 m/s²
Charge-to-run 1 : 10
02

LOAD & STORAGE

Maximum payload 30 kg 66 lb
Load formats 650 × 450 mm tote 600 × 400 mm carton
Rack height Up to 15 m 49.2 ft
Storage density 50+ totes/m² Dual-deep storage
03

THROUGHPUT & SCALE

System throughput Up to 6,000 totes/h per 1,000 m²
Workstation output Up to 800 totes/h
Robot scale 5,000+ robots
System scale 50,000 m² 3M storage locations
04

SYSTEM SAFETY

Controlled fall distance 50 mm Multi-level anti-drop
Fall-control performance 50%+ better vs. industry benchmark
System-level safety Built in Anti-drop · tote containment · position control
Personnel safety RoboSafe compatible ADD-ON Wearable HMI · safety zoning
Figures based on max configuration, reference layouts and product validation assumptions. Actual performance varies by layout, SKU mix, workstation count and order profile.
Tote-to-Person Portfolio

Three Tote-to-Person technology paths. One portfolio.

Different architectures for different warehouse needs.

01 Easier site fit
RoboShuttle Air
Rail-Mounted Robot Solution
RS air meet-1

Stable, Low requirements

Two-axis rack traversal for stable, fixed-cadence, low-SKU tote flow.

BEST FIT· EXAMPLES
USE CASE Consolidation · finished goods
ORDER Fixed cadence · low SKU
STORAGE Totes · deep inventory
NEED Stable flow · uneven floors
02 Performance
RoboShuttleHyper
Climbing Robot Solution
RS Hyper Concurrency Full System

Maximum throughput + density

Maximum throughput and density in a compact footprint.

BEST FIT· EXAMPLES
USE CASE Grocery · e-commerce · MFC
ORDER High-volume B2C
STORAGE Totes · high density
NEED Extreme flow · compact footprint
MAX THROUGHPUT
03 Container flexibility
RoboShuttle Flex
Decoupled Dual-AMR Solution
P40 and RS

General-purpose flexibility

Decoupled AMRs for large SKU ranges, mixed storage and variable demand.

BEST FIT· EXAMPLES
USE CASE Retail · manufacturing
ORDER Many SKUs · variable demand
STORAGE Cartons + totes · mixed sizes
NEED Flexible workflows · storage diversity
Pilot Waitlist

See if RS Hyper fits your operation.

Share your footprint, SKU profile and peak-hour targets, the team can review fit and follow up with the right next step.

Join Pilot Waitlist Download Brochure

See it live at CeMAT debut in Shanghai

Nov 3, 2026 meet the team and see RS Hyper in person.

Book a live in-person demo

RS Hyper Product Webinar (TBD)

Get notified when the product webinar date is confirmed.

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FAQs

What is RS Hyper? +

 RS Hyper is a high-throughput tote-to-person system where climbing robots retrieve totes directly from dense high-bay storage and deliver them to picking workstations. 

How much throughput can RS Hyper deliver? +

 A 1,000 m² / 10.8k ft² RS Hyper cell can move up to 6,000 totes per hour, while a single workstation can receive up to 800 totes per hour, depending on system configuration and operating conditions. 

How much storage can RS Hyper support? +

 RS Hyper supports rack heights up to 15 m / 50 ft and can accommodate 50,000+ totes per 1,000 m² in high-density configurations. 

How does RS Hyper scale as demand grows? +

 The system can scale by adding storage capacity, robots, workstations and picking automation on the same architecture. Geek+ RMS can orchestrate up to 5,000 robots for large-scale deployments. 

What industries is RS Hyper best suited for? +

 RS Hyper is designed for operations that need both high storage density and very high tote throughput, especially where peak order volumes, limited floor space and workstation flow are major constraints. Key industries: 3PL, Apparel, Retail, Spare Parts, MFCs, Ecommerce, Electronics and Reverse logistics.

How does RS Hyper keep throughput high as more robots are added? +

 RS Hyper combines higher robot concurrency, multiple routing options, parallel climbing and RMS scheduling so adding robots does not simply create more waiting and congestion. The architecture is designed to keep more robots productive at the same time. 

How is RS Hyper different from conventional climbing-robot systems? +

Most climbing-robot systems are optimized primarily for storage density. RS Hyper is engineered to optimize the entire tote flow from rack to workstation.

Faster climbing and floor travel, higher robot concurrency, more routing options, parallel climbing and tighter RMS orchestration keep totes moving as the system scales. The result is more throughput from the same space, not just more storage density.

When does RS Hyper make the most sense? +

RS Hyper is best suited to operations where high storage density and high tote flow are both critical: limited floor space, high SKU counts, strong peak demand, and picking operations where workstation supply can become the bottleneck.

Can RS Hyper scale after the initial deployment? +

Yes. Capacity can be expanded by adding rack capacity, robots, workstations and picking automation without changing the fundamental system architecture. Geek+ RMS supports orchestration at very large fleet scale, including configurations of up to 5,000 robots.

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