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Decelerates to 0.3 m/s near operators
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Stops instantly at close range
Safety built into every Geek+ system
The Geek+ safety solution is designed as a system-level architecture, not an add-on, enabling safe human-robot collaboration across picking, maintenance, and operational zones while maintaining system availability at scale. The complete system safety solution is certified by TÜV Rheinland, with functional safety validated up to PL d.
Safety Pillars across human-robot interaction
Functional Safety
Mechanical Safety
Electrical Safety
Geek+ maintains a dedicated in-house safety team covering safety design, implementation, and on-site verification across all projects.
Why this matters in practice
Certified by design
TÜV Rheinland–certified functional safety up to PL d
Minimal disruption
Zoned safety logic avoids full system shutdowns
Consistent & Fast deployment
Plug-and-play. Each project requires only one dedicated safety controller
Integrated and Expandable
Standard interfaces enable third-party safety device integration and system expansion
Who is protected?
controlled robot behavior
zoned safety stops
safety event tracking
RoboSafe
Advanced Safety for close human–robot interaction
RoboSafe is designed for warehouse scenarios where people and robots need to work closer together, such as maintenance and controlled access inside automated areas. It extends the core Geek+ safety architecture to support safer human–robot interaction in shared work zones.
How RoboSafe works
RoboSafe allows robots to operate safely when authorized personnel enter shared or restricted areas.
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Authorized operators interact with the system through a human–machine interface (HMI)
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Operator presence is detected and verified before access is allowed
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Robots adjust behavior based on predefined safety rules and proximity conditions
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Safety actions are applied only within the affected zone to avoid unnecessary system-wide stops
Where RoboSafe is used
RoboSafe is not intended for normal production picking operations but applied in controlled scenarios such as:
Maintenance and inspection inside automated areas
Troubleshooting and recovery tasks
Temporary human access within robot operating zones
Geek+ Systems Compatibility
RoboSafe integrates with all Geek+ robot systems and safety architecture, working alongside physical protection measures such as fencing, safety doors, and zone control and coordinates with safety PLC logic, access control, and emergency stop functions RoboSafe does not replace system safety. It operates within it.
Shelf-to-Person
Tote-to-Person
Pallet-to-Person
All Geek+ Systems
RoboSafe Components
RoboSafe is not intended for normal production picking operations but applied in controlled scenarios such as:
Safety Belt
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Wearable device
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Provides human-robot interaction (HMI) range
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Real-time connectivity to SafeCore
Robots with interactive module
SafeCore
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Central safety controller managing all on-site Safety Belts and robot interaction modules
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Triggers system-wide emergency stops in critical situations
SafetyDoor Pro
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Upgraded safety door device package
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Safety doors unlock only when the operator’s Safety Belt is detected and functioning properly
RMS
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Real-time visibility of on-site Safety Belt status
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Live map view showing robot stop zones around operators
Safety Door & other units
During leaning or anomaly handling operations, an interlocking guard with guard locking controlled by a safety PLC is utilised to ensure the safe entry and exit of personnel in the robotic area.
Safety Belt
Robots with Interactive Module
Safety Lock
Light Curtain & Fence
Button Box
Why RoboSafe

Real-time operator awareness
Continuously monitors operator proximity and visualizes safety zones live in the system
Adaptive safety zones
Automatically adjusts slow-down and stop zones based on distance, layout, and robot density
Instant emergency stop
One-touch emergency stop instantly halts nearby robots and linked equipment
Fail-safe operation
If communication or hardware issues occur, robots enter a safe stop state automatically
Want to see how this applies to your site?
Talk to our safety and solutions team.
FAQs
The Geekplus safety solution provides a secure, end-to-end operational environment for all warehouse and manufacturing scenarios.
It covers:
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Electrical safety
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Mechanical safety
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Functional safety
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Information security
The framework reduces personnel risk, increases system reliability, and enables flexible deployment across diverse facilities.
Yes. The complete safety solution has been certified by TÜV Rheinland and meets:
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Functional safety level up to PL d
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Global regulatory standards for electrical, mechanical, and system safety
Geekplus maintains a dedicated team for safety R&D, safety implementation, and safety verification to ensure compliant and safe operations in every project.
Geekplus safety design spans the entire human-robot interaction lifecycle, including:
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Mechanical safeguards
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Electrical protection systems
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Functional safety architecture
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Access management and detection
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Emergency response measures
Mechanical safety measures ensure safe physical interaction and prevent unintended contact or collisions.
This includes:
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Protective structures (fences, guards)
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Controlled access points
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Design standards limiting mechanical hazards
Electrical safety covers all electrical components within the robot and system architecture.
Measures include:
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Overcurrent and overload protection
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Proper grounding
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Insulation and wiring safeguards
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Compliance with international electrical safety standards
Functional safety ensures the system behaves safely even in fault conditions.
Key mechanisms include:
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Separate robot area and maintenance area
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Interlocked safety door control circuits
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Emergency stop buttons connected to the entire system
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Safety PLC integration
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Light curtains and intrusion detection for safe picking/put-away
During picking or put-away operations, the system uses:
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Safety light curtains for intrusion detection
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Automatic stopping zones when personnel enter
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Controlled restart mechanisms to avoid accidental robot movement
These measures ensure safe human-robot collaboration.
Maintenance areas incorporate:
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Interlocking guards with lock mechanisms
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Safety PLC-controlled door locking
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Clear separation from robot operation zones
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Safe entry/exit procedures
These prevent accidental robot movement while personnel are inside.
Facilities can use a customized Safety Fence System, which may include:
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Guarded entry points
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Interlocked doors
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Safety scanners
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Controlled access zones for human intervention









