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Geekplus Safety Product

The Geek+ system safety solution creates a secure operational environment for all scenarios, providing protection & effective safety measures for personnel. It meets regularity standards for electrical safety, mechanical safety, functional safety and information security. It reduces personnel risks effectively, boasts high reliability and flexible deployment.

Geek+ safety considerations in the whole human-robot interaction process

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Mechanical Safety

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Electrical Safety

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Functional Safety

The complete system safety solution has been certified by TUV Rheinland, offering safety protection with a functional safety level of upto PLd. The Geekplus team of professionals in safety research and development, safety implementation and safety verification ensures the security of each project.

Functional Safety

Separate Robot area and maintenance area. Safety door control circuit, interlocked with movement. System emergency stop button.

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Picking / Put away Workstation

During picking / put away operations, protective measures such as safety light curtains are employed to provide intrusion detection, ensuring the safety of the human-robot interaction

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Maintenance Area

During maintenance operations, a dedicated robot entrance with a specially designed structure is used to segregate pedestrian and vehicle traffic, creating a safe maintenance space

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Safety Door & other units

During leaning or anomaly handling operations, an interlocking guard with guard locking controlled by a safety PLC is utilised to ensure the safe entry and exit of personnel in the robotic area.

Safety Door
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Tri colour Light
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Safety Lock
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Light Curtain & Fence
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Button Box
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Safety Fence 

Overall area, a safety fence is used as a guard to construct an unmanned scenario for safety protection.

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FAQs

What is the Geekplus System Safety Solution? +

The Geekplus safety solution provides a secure, end-to-end operational environment for all warehouse and manufacturing scenarios.
It covers:

  • Electrical safety

  • Mechanical safety

  • Functional safety

  • Information security

The framework reduces personnel risk, increases system reliability, and enables flexible deployment across diverse facilities.

Is the Geekplus safety solution certified? +

Yes. The complete safety solution has been certified by TÜV Rheinland and meets:

  • Functional safety level up to PL d

  • Global regulatory standards for electrical, mechanical, and system safety

Geekplus maintains a dedicated team for safety R&D, safety implementation, and safety verification to ensure compliant and safe operations in every project.

What safety considerations are applied during human–robot interaction? +

Geekplus safety design spans the entire human-robot interaction lifecycle, including:

  • Mechanical safeguards

  • Electrical protection systems

  • Functional safety architecture

  • Access management and detection

  • Emergency response measures

 

 

What is Mechanical Safety in the Geekplus system? +

Mechanical safety measures ensure safe physical interaction and prevent unintended contact or collisions.
This includes:

  • Protective structures (fences, guards)

  • Controlled access points

  • Design standards limiting mechanical hazards

 

What is Electrical Safety in the Geekplus system? +

Electrical safety covers all electrical components within the robot and system architecture.
Measures include:

  • Overcurrent and overload protection

  • Proper grounding

  • Insulation and wiring safeguards

  • Compliance with international electrical safety standards

 

 

What does Functional Safety include? +

Functional safety ensures the system behaves safely even in fault conditions.
Key mechanisms include:

  • Separate robot area and maintenance area

  • Interlocked safety door control circuits

  • Emergency stop buttons connected to the entire system

  • Safety PLC integration

  • Light curtains and intrusion detection for safe picking/put-away


What software powers the robotic sorting system? +

During picking or put-away operations, the system uses:

  • Safety light curtains for intrusion detection

  • Automatic stopping zones when personnel enter

  • Controlled restart mechanisms to avoid accidental robot movement

These measures ensure safe human-robot collaboration.

How does the system protect personnel in maintenance areas? +

Maintenance areas incorporate:

  • Interlocking guards with lock mechanisms

  • Safety PLC-controlled door locking

  • Clear separation from robot operation zones

  • Safe entry/exit procedures

These prevent accidental robot movement while personnel are inside.

What safety infrastructure can be deployed (e.g., fencing systems)? +

Facilities can use a customized Safety Fence System, which may include:

  • Guarded entry points

  • Interlocked doors

  • Safety scanners

  • Controlled access zones for human intervention

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