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Breaking the Line-Side Storage Limit: How MiTAC Computing Deployed Automated Warehousing in 60 Days

2026.September.28

About Customer

MiTAC Computing Technology Corp., a subsidiary of MiTAC Holdings, delivers energy-efficient AI, HPC, and cloud server solutions, backed by industry expertise dating back to the 1990s — with a focus on quality at the system and rack level, not just the bare-bones.

As global demand for AI servers accelerates, MiTAC has been scaling output on its Taiwan production lines — and running into a constraint that sits outside the factory floor itself: the line-side warehouse that feeds it.

 

The Challenge

Server assembly draws on hundreds of high-mix components on a schedule that has to match the line's QC testing rhythm — inside a fixed line-side footprint. MiTAC's team was up against:

  • No room to expand the line-side warehouse footprint
  • Hundreds of high-mix component types to store and retrieve
  • Picking pace locked to strict QC testing rhythms
  • Zero tolerance for supply delays as demand climbs

 

The Solution

MiTAC partnered with Unitech to redesign its line-side warehouse around Geekplus's PopPick Lite shelf-to-person solution — letting shelves come to the operator instead of the other way around.

  • Integration: Unitech led spatial evaluation and racking design. "Unitech's value lies in seamlessly integrating complex tech into existing facilities," said Jack, Smart Automation Specialist at Unitech.
  • Picking logic: "Tote processing now takes just 10 seconds, boosting feeding efficiency by 4 times," Jack said.
  • Storage density: 3.8m racking with 2cm tote spacing maximized density within the same footprint.
  • Deployment: Completed in 60 days, with the production line running throughout.

 

The Outcome

  • 4x improvement in feeding/picking efficiency

  • 10 seconds per tote processing time

  • 60-day deployment, zero production downtime

  • Maximized storage density via 3.8m racking and 2cm tote spacing, same footprint

"Under the strict mandate of zero production downtime, the team demonstrated flawless execution," DF Chung, MiTAC's VP, said. "This is more than a hardware upgrade — it's a critical milestone driving MiTAC toward smart operations."

 

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